Archive for October, 2011

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Dust collectors are like air filtration systems that aim to ensure clean, pure air, generally in an industrial or commercial setting. One such filtration system is the cyclonic dust collector, which is typically used for industrial dust collection as an approach to pollution control. Sometimes, these dust collectors are used to filter out specific particle matter that can be repurposed toward another industrial use. Industrial dust collection methods will occasionally combine cyclonic dust collectors with fabric filter bags to maximize the effectiveness of the filtration system. In a cyclonic dust collector, air is compelled to spin by a vortex in a conical chamber. The natural resulting centrifugal force separates dust and other particles by pushing them against the chambers’ walls. As the particles gain inertia, they press even closer to the chamber walls. From there, heavier dust matter is pulled from the vortex into a hopper by gravity. Lighter weight matter is pushed upward from an inner vortex. This entire process is known as cyclonic collection. This process is often used as a first step in the treatment process to remove bulkier materials. Since the design is so basic, cyclonic dust collectors are usually unable to remove all particle matter and leave behind finer dust. They can, however, effectively extract the larger bits of dust and other particle matter. Finer dust is harder to separate through this process because it doesn’t have the mass required to react as well to the vortex pressure. However, other types of filters cannot separate dust and other particles in a way that allows for their reuse. While the cyclonic dust collector can recycle dust for other purposes, most filters can only separate it out. Its brother dust collection system, the counter-cyclonic dust collector, uses a secondary air stream to minimize wear and tear on the mechanism and accelerate dusts’ movement toward the hopper. By protecting the cyclone walls and increasing the collection system’s efficiency, this counter-cyclonic option is a good alternative. The counter-cyclonic option is doubly user-friendly because it can be oriented vertically or horizontally; unlike the simpler cyclonic dust collector, this option does not require gravity to pull dust toward the hopper. Instead, the secondary air stream ensures movement of particle matter toward the hopper. Because of the stream of gas that propels the cyclonic dust collector, there is no need for it to be constructed in a way to handle abrasive materials. Other alternative dust collection devices may reduce the air vortex with ground plates, which can also increase the mechanism’s efficiency.